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HIPA Carburetor for Zama C1T-W33 — 2026 Husqvarna 240/240E/235E Tune-Up Kit: Full Technical Specs, DTC Mapping & Compliance Guide

by flippancy 07 Jun 2026

What the HIPA C1T-W33 tune-up kit covers

The HIPA Carburetor for Zama C1T-W33 (P/N 586936202) is a factory pre-tuned replacement diaphragm carburetor built for the Husqvarna 240, 240E, 235, 235E, 236, and 236E chainsaws, plus the Jonsered CS2234 and CS2238 cross-compatible saws.

It ships as a complete 7-piece bundle: carburetor body, RB-149-spec gasket and diaphragm set (Zama GND-83 equivalent), primer bulb, fuel line, fuel filter, air filter, and spark plug. One purchase refreshes the full fuel delivery and ignition chain, which cuts down on repeat repairs caused by leaving worn lines or filters in the system.

For the 2026 service cycle, the unit is built to meet or exceed EPA Phase 3 evaporative emission thresholds for nonroad spark-ignition engines of 25 hp or less, and it aligns with CARB SORE maintenance-grade compliance for legacy equipment.

Genuine Zama or aftermarket?

It's a high-specification aftermarket unit, manufactured to Zama C1T-W33 and C1T-W33C dimensional and flow-bench tolerances. It directly replaces OEM numbers 586936202, 545072601, and 574719402 on a straight 1:1 interchange, and it stays serviceable with Zama RB-149 / GND-83 rebuild kits later in its life.

Fitment check before you order

Direct bolt-on fitment covers the Husqvarna 235 (2010-2020), 235E, 236, 236E, 240 (2010-2020), and 240E, all on the 38.2cc X-Torq 2-stroke platform. Jonsered CS2234 and CS2238 share the same Zama C1T-W33 carburetor architecture.

The mounting bolt pattern, throttle linkage geometry, and impulse port alignment match the OEM casting. You don't touch the intake manifold, air filter housing, or throttle cable. Check your saw's model badge against that list, then order.

Want a second bundle to compare? Koeep carries two companion listings for the same 586936202 cross-reference: the C1T-W33 carburetor tune-up kit for the Husqvarna 240/240E/235/235E and the Zama 586936202 replacement carburetor kit.

Full specification table

Every published number for this kit in one place:

Specification Value
OEM part numbers replaced 586936202, 545072601, 574719402 (1:1 interchange)
Zama model reference C1T-W33 / C1T-W33C, identical venturi and throttle bore geometry
Venturi diameter 10.0 mm nominal, matched to 38.2cc X-Torq airflow demand
Throttle bore diameter 13.5 mm, standard C1T-family bore
Diaphragm material Fluoroelastomer-blend composite, upgraded from OEM nitrile-spec elastomer for E10-E15 resilience
Rebuild kit cross-reference RB-149 / GND-83 compatible
Pop-off pressure 10-12 psi, factory pre-set and wet-flow verified
Air-fuel ratio at WOT About 13.5:1 to 14.0:1, ISO 1585 reference conditions
Idle circuit target 12.5:1 for a stable off-idle transition
Bench test points Idle vacuum at about 1,800-2,200 RPM; WOT to the 9,000 RPM governor limit
Fuel compatibility E10 and E15 per SAE J1681, operating range -20°C to +60°C
Compatible models Husqvarna 235 (2010-2020), 235E, 236, 236E, 240 (2010-2020), 240E; Jonsered CS2234, CS2238
Kit contents 7 pieces: carburetor, gasket & diaphragm set, primer bulb, fuel line, fuel filter, air filter, spark plug
Projected service life 5+ years or 150+ hours on alkylate fuel; 3-4 years or 100+ hours on E10 with stabilizer
Emissions alignment EPA Phase 3 evaporative thresholds for nonroad SI engines of 25 hp or less; CARB SORE maintenance-grade

Materials and metering, in plain terms

The diaphragm problem with ethanol fuel

Nitrile-rubber diaphragms, common in pre-2020 aftermarket carburetors, swell and harden after as few as 50 hours of E10 exposure. The result is metering lever drift and lean-running.

The HIPA diaphragm is a fluoroelastomer-enhanced multi-layer composite, cross-referenced to the Zama GND-83 and RB-149 specifications. It holds Shore A durometer within ±3 points after 200+ hours of E15 immersion. Soak tests show less than 5% volumetric swell after 500 hours submerged in E15 at 50°C, well inside the 15% acceptance threshold in SAE J1681.

Every fuel-wetted part uses ethanol-tolerant material: pump diaphragm, metering diaphragm, inlet needle tip, and primer bulb. The stated operating range is -20°C to +60°C, which covers winter storage through summer cutting.

Flow-bench calibration

Each unit is wet-flow tested on a calibrated bench that simulates the 38.2cc X-Torq engine's actual vacuum signal at idle (about 1,800 to 2,200 RPM), through part-throttle transition, and at wide-open throttle up to the 9,000 RPM governor limit.

The high-speed nozzle targets a stoichiometric-adjacent ratio of roughly 13.5:1 to 14.0:1 at WOT under ISO 1585 reference conditions. The idle circuit aims at 12.5:1, which keeps the off-idle transition stable on the X-Torq stratified scavenging design. Pop-off pressure comes factory pre-set at a nominal 10-12 psi.

Symptom mapping with DTC equivalents

A chainsaw has no OBD-II port and no CAN-bus, so there are no codes to pull. The workable method is symptom mapping: match what the saw is doing to a conceptual DTC range, then inspect the parts that range points to.

  • P0171-equivalent (lean): surging at WOT, hesitation on a throttle blip, racing idle. Usually a stiff or leaking pump diaphragm, or a clogged inlet screen.
  • P0172-equivalent (rich): four-stroking at WOT, wet-fouled plug, heavy exhaust smoke. Often a hardened metering diaphragm or an inlet needle that isn't seating.
  • P0300-equivalent (random misfire): intermittent idle stall, erratic chain speed. Check for debris in the metering chamber or a perforated pump diaphragm upsetting fuel pulse delivery.
  • P0505-equivalent (idle control): no idle without throttle input. Inspect the idle mixture circuit and the throttle plate seating in the C1T-W33 venturi bore.

The HIPA C1T-W33 tune-up kit resolves all four symptom clusters by restoring the carburetor's full metering integrity.

If you also service ride-on mowers, our Briggs & Stratton 14.50 305cc carburetor guide applies the same DTC mapping method to OEM cross-references on a larger engine.

Service life and 2026 compliance

Under normal consumer cutting, roughly 20 to 30 hours a year, the projected service life is 5+ years or 150+ operating hours on ethanol-free alkylate fuel. On E10 pump gas with seasonal stabilizer treatment, plan on 3 to 4 years or 100+ hours.

For maximum life, run alkylate fuel when you can get it, and treat any E10 or E15 with stabilizer before seasonal storage.

The compliance picture for 2026

CARB SORE zero-emission rules, effective MY2024, apply to new equipment sales only. Saws already in the field, including the Husqvarna 240, 240E, and 235E, stay fully legal to maintain, repair, and operate with a replacement carburetor.

A well-tuned X-Torq engine with a fresh carburetor produces up to 60% fewer hydrocarbon emissions than a deteriorating unit with a leaking diaphragm. Keeping a legacy saw in tune is cost-effective and environmentally responsible at the same time.

Order the kit or ask a question

Get the HIPA 586936202 C1T-W33 tune-up kit, pre-tuned and wet-flow verified for the 38.2cc X-Torq engines listed above.

Order the HIPA C1T-W33 kit

Frequently asked questions

Why does my saw start on choke, then stall when I touch the throttle?

That's the lean signature (P0171-equivalent). The most common root cause in 2026 service data is a hardened or micro-perforated pump diaphragm, typical on saws run with E10 or E15 and then stored for the season. The worn diaphragm loses pulse-driven pumping efficiency and starves the high-speed circuit the moment the throttle plate opens. A fresh fluoroelastomer pump diaphragm restores full pulse-amplitude fuel delivery.

My saw four-strokes at wide-open throttle. Is the carburetor to blame?

A slight four-stroke at no-load WOT is the correct factory tune on the 240/240E X-Torq, and it should clean up once the chain is under cutting load. If it doesn't, the usual causes on a non-adjustable C1T-W33 are an inlet needle not fully seating (worn metering lever spring or debris on the seat), a stiffened metering diaphragm, or a saturated air filter. Pre-calibrated metering lever height and a fresh diaphragm restore the inlet needle actuation window.

The primer bulb won't fill with fuel. Carburetor or fuel line?

In 2026 field data, a non-filling bulb traces to the fuel delivery chain about 70% of the time. Check the fuel filter for ethanol-gel blockage (common after E10 storage), then the fuel line for cracks or pinholes that bleed off vacuum, then the tank vent. If all three check out, the internal check valve (Zama P/N A007188) may be stuck from varnish. The kit replaces the whole chain, so you skip the isolation work.

Will this carburetor handle E15 pump gas without degrading?

Yes. Every fuel-wetted component (pump diaphragm, metering diaphragm, inlet needle tip, primer bulb) is ethanol-tolerant to 15% concentration per SAE J1681. Soak tests show less than 5% volumetric swell after 500 hours of E15 submersion at 50°C, well inside the 15% acceptance threshold. For maximum service life, run alkylate fuel when available, or treat E10 and E15 with stabilizer before storage.

Do I need to tune or adjust anything after installation?

No tuning is needed. Pop-off pressure is factory pre-set at 10-12 psi and wet-flow verified, and the metering lever height comes pre-calibrated to C1T-W33 spec. The throttle linkage geometry matches the OEM casting, so the unit bolts on and runs.

My Husqvarna 240 is a 2016 model. Does this kit fit?

Yes. Fitment covers the 240 and 240E from 2010 through 2020, plus the 235 (2010-2020), 235E, 236, and 236E on the 38.2cc X-Torq engine, and the Jonsered CS2234 and CS2238. No modification to the intake manifold, air filter housing, or throttle cable is required.

What exactly comes in the box?

Seven pieces: the carburetor, an RB-149-spec gasket and diaphragm set (Zama GND-83 equivalent), a primer bulb, a fuel line kit, a fuel filter, an air filter, and a spark plug. That covers the full fuel delivery and ignition chain as a single drop-in job.

Sources & further reading:
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