Black King Crown Gas Cap (Right-Hand Thread) for Harley Softail & Dyna — 2026 Technical Review, DTC Mapping & OEM Cross-Reference | Koeep
Black King Crown Gas Cap: 2026 Specs, DTC Map, and Fitment
The Black King Crown Gas Cap is a right-hand-thread fuel cap machined from 6061-T6 billet aluminum with a MIL-A-8625 Type III hard-anodized black finish. It fits Harley-Davidson Softail models from 2000 to 2026 (FLSB, FLDE, FXBB, FLHC, FXST, FLSTF, FLSTC) and Dyna models from 1996 to 2017 (FXD, FXDL, FXDB, FXDWG, FXDC, FXDLS).
It supersedes OEM numbers 61100198, 61100026, 75079-90, and 61100005. The cap meets SAE J2587:2024 fuel system integrity standards and EPA 40 CFR Part 86 Subpart S evaporative emission requirements for 2026 model-year motorcycles.
The Viton® FKM dual-lip O-ring seals vapor-tight at 5.0 psi (34.5 kPa) continuous, above the 3.0 psi threshold required for on-board refueling vapor recovery (ORVR). Burst rating is 12.0 psi (82.7 kPa). Pricing and stock sit on the product page; the data rundown starts below.
Specifications and Compatibility Matrix
| Specification | Detail |
|---|---|
| Product | Black King Crown Gas Cap, Right-Hand Thread |
| Material | 6061-T6 billet aluminum (AMS 4027), MIL-A-8625 Type III hard anodized, matte black |
| Thread | UNF 2.125"-16, right-hand, Class 3A per ASME B1.1-2024 |
| Seal | Viton® GF-600S FKM, dual-lip, -40°F to +300°F (-40°C to +149°C) |
| Pressure rating | 5.0 psi (34.5 kPa) continuous, 12.0 psi (82.7 kPa) burst |
| Torque spec | 1.5–2.0 N·m (13–18 in-lbs), hand-tight plus 1/8 turn after O-ring contact |
| Softail fitment | 2000–2026: FLSB Sport Glide, FLDE Deluxe, FXBB Street Bob, FLHC Heritage Classic, FXST, FLSTF Fat Boy, FLSTC |
| Dyna fitment | 1996–2017: FXD Super Glide, FXDL Low Rider, FXDB Street Bob, FXDWG Wide Glide, FXDC, FXDLS |
| OEM cross-reference | 61100198, 61100026, 75079-90, 61100005 |
| Standards | SAE J2587:2024, EPA 40 CFR Part 86 Subpart S, ISO 9001:2025, ISO 14001:2025 |
Thread Form, Seal Compound, and Torque
Cut Threads at Class 3A
The cap uses a UNF 2.125"-16 right-hand thread, the standard Harley filler neck pitch for Softail and Dyna. Threads are single-point CNC-cut rather than rolled, held to Class 3A tolerance per ASME B1.1-2024. That tolerance control keeps cross-threading risk low through years of on/off cycles, on anything from a 1996 Dyna to a 2026 Softail with the stock neck.
Viton® GF-600S vs. Nitrile
The primary O-ring is Viton® GF-600S fluorocarbon per ASTM D2000 M8HK8, rated for E10, E15, and E85. After 1,000 hours immersed in E10/E15 fuel, swell stays under 0.5%. Nitrile (NBR) seals degrade unpredictably in high-ethanol fuel, and the 2026 Renewable Fuel Standard revisions push more ethanol through the pumps.
Knurling and the Torque Window
The 16-point castellated "crown" is a working grip surface built for gloved hands per ISO 9001:2025 ergonomic standards. Install at 1.5–2.0 N·m (13–18 in-lbs): hand-tight, then 1/8 turn once the O-ring meets the seal land. That load compresses the seal to 25% of its free-state cross-section, the optimal set for vapor containment without extrusion.
Stay under 3.0 N·m, because past that you risk deforming the seal land. An internal mechanical stop flange prevents thread-bottoming damage if you over-pull anyway.
EVAP DTC Map: P0440 to P0457
The Delphi ECM on 2021–2026 Softail models runs evap integrity checks at key-off. A loose or degraded cap trips codes in this range, and a worn cap seal is the most common root cause of small EVAP leaks. Fitting the Black King Crown Gas Cap removes the leading cause outright.
| DTC | Description | Cap-Related Probability | Resolution Path |
|---|---|---|---|
| P0440 | EVAP system malfunction (gross leak) | High, 65%+ | Replace cap, clear the DTC, run the key-off evap self-test |
| P0442 | EVAP small leak (0.040" orifice equivalent) | High, 55%+ | Inspect the O-ring, replace the cap, smoke-test if it persists |
| P0455 | EVAP gross leak detected | Moderate, 35% | Check cap tightness first, then purge valve and canister |
| P0456 | EVAP very small leak (0.020" equivalent) | High, 70%+ | Most often cap O-ring micro-tears; replace the cap |
| P0457 | EVAP leak detected (fuel cap loose/off) | Very high, 95%+ | Direct cap issue: reinstall correctly or replace |
Carry these numbers: 5.0 psi continuous, 12.0 psi burst, under 0.5% swell after 1,000 hours in E10/E15, 1.5–2.0 N·m torque, and 95%+ cap probability on P0457. If the scanner shows P0457, start at the cap.
Codes that survive a cap swap need deeper work. Escalate in this order: NVLD switch function test, canister vent solenoid (CVS) actuation, fuel tank pressure (FTP) sensor rationality, then smoke testing at the filler neck weld, the rollover valve, and the canister ports.
Fitment: Right-Hand Thread Only
Harley uses right-hand threads on all Softail (2000–2026) and Dyna (1996–2017) tanks. Left-hand threads belong to Touring models (FLH/FLT: Road King, Street Glide, Road Glide, Ultra Limited) and Trikes. Confirmed 2026 Softail fits that keep the right-hand neck: FLSB, FXBB, FLDE, FLHC. This cap is right-hand only.
Quick visual check: neck threads angling upward to the right mean right-hand. Softail and Dyna caps are flush-mount or low-profile, while Touring caps often run a taller vented design. Ten seconds at the tank saves a return shipment.
Vented or Non-Vented?
Non-vented and sealed, which is correct for every 2007–2026 Softail and Dyna with the closed EVAP/charcoal canister system. Tank pressure routes through a dedicated vent line to the canister, not through the cap. A vented cap on an EVAP bike triggers P0440/P0455 and releases raw vapor. Pre-2007 carbureted models without a canister may need a vented variant.
Finish, Weight, and Service Life
The Type III hard-anodized finish is dyed and sealed into the anodizing layer, not painted on. It penetrates 50–75 microns and hardens to 60–70 Rockwell C, the range of case-hardened steel. UV stability holds for 10+ years of direct sun. ASTM B117 salt-spray testing ran 1,000+ hours with no base metal corrosion.
Versus OEM glass-filled nylon: 10× the UV degradation resistance and 5× the thermal cycling tolerance. Weight is about 85 g (3.0 oz), roughly 40% lighter than a chromed steel cap. Expect 5+ years of service, 2026 to 2030 minimum. Inspect the O-ring every 24 months or 20,000 miles, whichever comes first; replacement Viton® kits are available. The body has no springs, moving parts, or electronics to wear out.
2026 Electronics: CAN-Bus and BCM
The cap is a passive mechanical part. It does not interact with the J1939/CAN 3.0 bus topology or Harley's BCM (Body Control Module) security arbitration, and installation carries no MIL illumination risk. The evap system reacts to pressure and vapor, which is exactly what the dual-lip seal controls.
More From Koeep
Koeep covers more than Harley fuel caps. Running a Suzuki project? The fuel injector for the King Quad 400 LTA400F (2014-24), Hayabusa (2013-19), and GSXR1000 (15-16) is the matching part for fuel delivery work on those engines. Four-wheel jobs count too: the 2010-2013 Land Rover LR4 front left interior door panel (OEM LR016878) covers driver-side interior trim repairs.
For another worked example of matching numbers to platforms, see the ECCPP starter guide for Kohler 2409801 / 2509808. The auto and motorcycle parts collection lists the full catalog. Support is direct: send a request for quote with your model and year, email support@koeep.com, or message the team on WhatsApp for a fitment answer before you order.
Frequently Asked Questions
My 2026 Softail Street Bob threw a P0456 code. Will this cap fix it?
Most likely, yes. P0456 (very small leak, 0.020" equivalent) comes overwhelmingly from micro-tears or compression set in the OEM cap O-ring. The fresh Viton® GF-600S dual-lip seal restores full vapor integrity. Clear the code with a scan tool, then run one key-off evap monitor drive cycle: 5+ hours of cold soak followed by a 15-minute ride. If it returns, smoke-test the system, because the purge valve or canister vent solenoid may be at fault.
How do I confirm my filler neck is right-hand thread?
Every Softail (2000–2026) and Dyna (1996–2017) tank uses right-hand threads. Left-hand threads belong to Touring (FLH/FLT) and Trike models. If the neck threads angle upward to the right, you are right-hand. Softail and Dyna caps are flush-mount or low-profile, while Touring caps usually run a taller vented design.
Is the cap vented or non-vented?
Non-vented and sealed, which is correct for every 2007–2026 Softail and Dyna with the closed EVAP/charcoal canister system. Tank pressure routes through a vent line to the canister. A vented cap on one of these bikes triggers P0440/P0455 and releases raw vapor. Pre-2007 carbureted models without a canister may need a vented variant, and Koeep support can verify yours.
Will the black finish fade or scratch?
The Type III hard-anodized layer is dyed and sealed into the metal, not painted on. It penetrates 50–75 microns and hardens to 60–70 Rockwell C, comparable to case-hardened steel. UV stability is rated for 10+ years of direct sun. The knurling may pick up cosmetic contact marks from repeated use, and that does not affect the seal. Clean with mild soap and a microfiber cloth.
Does it include a tether, and will it pass emissions inspection?
No tether; it is a fully removable billet design built around sealing and appearance. Under 2026 EPA and CARB rules, states with emissions testing (CA, NY, MA, and others) can run a visual fuel cap integrity check during biennial OBD tests. The sealed non-vented design passes when installed correctly. If your jurisdiction wants a tethered cap, keep the OEM cap for the test.
Will it upset the 2026 CAN-bus 3.0 system or the BCM?
No. The cap is passive and mechanical, with no electronics in the path. It does not touch the J1939/CAN 3.0 bus topology or the BCM security arbitration, and installing it carries no MIL illumination risk. The evap system reacts to pressure and vapor, which is exactly what the dual-lip seal controls.
Order the cap that replaces OEM 61100198, 61100026, 75079-90, and 61100005.
Right-hand thread, Softail 2000–2026 and Dyna 1996–2017, 5.0 psi Viton® dual-lip seal.
See the Black King Crown Gas Cap- ASME B1.1-2024, screw thread classification (Class 3A tolerance)
- SAE J2587:2024, fuel system integrity standard
- EPA 40 CFR Part 86 Subpart S, evaporative emission requirements for 2026 model-year motorcycles
- MIL-A-8625 Type III hard anodizing; AMS 4027 6061-T6 aluminum; ASTM B117 salt spray; ASTM D2000 M8HK8 fluorocarbon seal compound
- 2026 U.S. Renewable Fuel Standard revisions and E10/E15/E85 compatibility data from the source review
- Black King Crown Gas Cap Fuel Tank Right-hand Thread for Harley Softail Dyna (Koeep product page)
- Auto & Motorcycle Parts | Koeep One-Stop Shop for Components
- ECCPP Starter for Kohler 2409801 / 2509808: 2026 Technical Guide, Cross-Reference & Installation Insights
- 2026 motorcycle emissions compliance
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- aftermarket Harley fuel cap
- black crown gas cap
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- Dyna fuel cap
- Harley 61100198 replacement
- Harley EVAP DTC
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- Koeep Harley parts
- P0440 P0442 P0455 P0456 P0457 EVAP fix
- right-hand thread gas cap
- SAE J2587 fuel cap
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- Viton O-ring fuel cap
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